T-Shape Baby Diaper Machine
PRODUCT DETAIL
The full servo T-shape baby diaper machine is highly popular across the Middle East and South American markets. Combining a premium T-shape product design with advanced, high-tech engineering, this state-of-the-art diaper machine is equipped with an integrated programming system, tension control, advanced drive and safety systems, and automated packing. It also features top-tier Germany BST or USA FIFE web guiding systems.
The entire production process is fully computerized, allowing for easy adjustments, short production cycles, and fast manufacturing speeds. For instance, the baby diaper machine achieves a stable working speed of up to 500 pieces per minute (for size M/4th size) to effortlessly meet high-volume production demands.
Crucially, this machine operates at a significantly lower scrap rate compared to competitors, keeping the rejection rate at ≤3% (excluding scrap from hot melt, material splicing, or joints). Since raw materials—such as the SAP-mixed cotton core, backsheet, and hydrophilic nonwoven topsheet—account for the vast majority of operational expenses, this high-precision efficiency drastically cuts your raw material costs. By maximizing material savings, this baby diaper machine allows you to reallocate capital to other areas of your business and boost overall profitability.
TECHNICAL SPECIFICATIONS
| 1 | Design Speed | 600 pcs/min(M size) |
| 2 | Stable Work Speed | 400-500 pcs/min |
| 3 | Power Supply | 380V ±5%, 50Hz (3 phase, 5 lines) |
| 4 | Installation Power | 500KW (excluding air compressor, glue machine) |
| 5 | Power Used | 400KW |
| 6 | Electric Wire Specification | 3×185 mm² + 1×100 mm² + 1×100 mm² |
| 7 | Air Compressor Pressure | 0.6-0.8 Mpa |
| 8 | Product Weight Tolerance | ±8% |
| 9 | Qualified Rate | ≥97% (excluding defectives from glue, splice, or raw jointer) |
| 10 | Production Efficiency | ≥95% |
| 11 | Machine Dimensions (L*W*H) | 32 m × 5 m × 3.5 m |
| 12 | Required Working Space (L*W*H) | 60 m × 20 m × 7 m |
| 13 | Machine Weight | 90 Tons |
| 14 | Machine Color | Rich White (Can be customized according to customer's demand) |
| 15 | Shipping Container Requirement | 8 * 40HQ (Including stacker machine and packing machine) |
| 16 | Machine Operation Direction | Face machine from left to right(Pulp on the right,stacker on the left),can be designed as customer's demand |
| 17 | Product Structure (T-Shaped Baby Diaper) | Double layers Hydrophobic nonwoven, Top-sheet Hydrophilic nonwoven, ADL (Acquisition Distribution Layer), Upper Nonwoven or tissue paper, fluff pulp + SAP, lower nonwoven or tissue paper, Laminated nonwoven, PE film (cartoon lock), Frontal tape (cartoon lock), Elastic waist, Elastic big ear S cut nonwoven, Nonwoven small ear S cut, Side tape, Leakcuff elastic, Leg elastic, Glue (Hot melt adhesive). |
| 18 | Diaper Sizes Supported | Size 1 / 2 / 3 / 4 / 5 / 6 (NB / S / M / L / XL / XXL) |
HOW MANY SIZE OF BABY DIAPER DOES THIS MACHINE CAN MAKE?
| SIZE | 6 | 5 | 4 | 3 | 2 | 1 |
| ITEM | ||||||
| Product Length(mm) | 550 | 520 | 490 | 450 | 395 | 360 |
| Product Width(mm) | 320 | 320 | 330 | 320 | 320 | 300 |
| Core Length(mm) | 450 | 430 | 400 | 350 | 310 | 270 |
| Core Width(mm) | 110 | 110 | 110 | 105 | 100 | 100 |
| SAP(g) | 9 | 7 | 5.5 | 5 | 4.5 | 4 |
| Pulp(g) | 14 | 13 | 12 | 11 | 10 | 9 |
| Frontal Tape(mm) | 210 | 210 | 210 | 210 | 210 | 210 |
GLOBAL RAW MATERIAL SUPPLY CHAIN
Our machine can support Super absorbent polymer and Cellulose in these brand as bellow:
| Raw material name | Brand name | Raw material name | Brand name | ||
| Fluff Pulp (Cellulose) | International Paper (IP) | Supersoft | SAP (Super absorbent polymer) | Japanese | Sumitomo |
| Georgia-Pacific (GP) | Golden Isles | Japanese | Sandia | ||
| Domtar | Domtar | Chinese | DANSON | ||
| WestRock Company | Stone | Chinese | JAOUR | ||
| Resolute Forest Products | Bowater | Korea | LG CHEM | ||
| Rayonier | Rayfloc | Chinese | Taisu | ||
| Stora Enso | Stora Prime | Chinese | Nuoer | ||
| Brizal Suzano | Suzano | Chinese | BLD | ||
| Russia Ilim Group | Ilim Group | German | BASF | ||
CORE ADVANTAGES
Advanced Absorbent Core Forming Technology
Our Core Competitiveness
Our machine uses an advanced air-laid forming process and high-precision dosing control. This advanced system ensures uniform distribution of Superabsorbent Polymer (SAP) within the fluff pulp matrix. By locking the polymers into a stable 3D absorbent structure, the machine maximizes the absorption capacity of every gram of raw material.
Fluid Management Engineering
- Rapid Acquisition: Integrated with a high-performance Acquisition Distribution Layer (ADL) system.
- Efficient Diffusion: Enables instant fluid draw-down and lateral diffusion across the entire core, preventing localized bunching.
- Ultra-Thin Performance: Quickly locks liquid away to enhance core utilization efficiency and absorption speed, empowering manufacturers to produce thinner, higher-performance diaper cores.
Flexible Multi-Layer System Integration
Unmatched Material Adaptability
Engineered for ultimate versatility, our equipment seamlessly processes a wide range of nonwoven top-sheet materials, including:
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Spun-bond and Hot-air through-bonded nonwovens
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Plain nonwoven and Pearl-embossed structures
This high flexibility allows manufacturers to easily diversify their product lines—delivering varied skin-contact experiences from ultra-soft everyday comfort to premium textured luxury.
Precision Layering & Leakage Protection
The system achieves high-speed, stable synchronization of critical components: the top-sheet, ADL, 3D leg cuffs, and breathable backsheet. This flawless multi-layer integration guarantees superior fluid management, robust leakage barriers, and a highly differentiated end-product that excels in skin-friendliness and consumer satisfaction.
High-Precision Fastening & Elastic Assembly Engineering
Synchronized Application System
Our machine features a fully synchronized production process that masterfully controls the application of elastic side tapes, frontal tapes, waistband elastics, and hot-melt adhesives.
Optimal Fit & Leak Prevention
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Dynamic Adaptation: The elastic side tape and waistband systems allow the diaper to contour dynamically to a baby’s movements.
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Secure Closure: The high-precision frontal tape positioning ensures secure, refastenable closure.
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Zero-Gap Lamination: Driven by precise adhesive positioning and stable lamination control, the system ensures a flawless, body-conforming fit. This significantly reduces the risk of leakage caused by product sagging, gaps, or shifting during active use.
FACTORY VIEW
At Quanzhou Bayeux Industrial Co., Ltd., our factory is the backbone of our innovation. Spanning a modern, high-capacity workshop, our manufacturing base is fully optimized for the development of high-speed intelligent equipment.
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Precision Assembly: Our facility is equipped with advanced machining tools and synchronized testing platforms, ensuring every component of your hygiene machine achieves flawless calibration and zero-gap alignment.
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Rigorous Quality Control: From raw steel processing to final programmatic dry-runs, our strict internal inspection standards ensure that every piece of equipment operates at maximum efficiency with minimal scrap rates before delivery.
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Global Transparency: We believe in open manufacturing. We warmly welcome clients from across the Middle East, South America, and worldwide to visit our facility, conduct live factory inspections, and experience our professional engineering capabilities firsthand.
SHIPPING
SOLUTIONS & FAQ
Q: Can the machine run different SAP brands without adjustment?
Q: Does different fluff pulp affect diaper quality?
Q: Can PE film or nonwoven thickness changes affect machine running?
Q: What safety features are incorporated into diaper machines?
Q: Can different pulp sources be used without changing the mold?
Q: Can a diaper machine handle different types of raw materials?
A: Yes, diaper machines can handle various types of raw materials, such as different grades of nonwoven fabric, absorbent materials, and elastic bands. The machine's settings can be adjusted to accommodate different material properties.