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Wholesale Baby Diaper Making Machine Supplier | Bayeux

Elastic Waistband Baby Diaper Making Machine for Africa Market

  • Code: BYP-600
  • Size: 32m*5m*4m
  • Weight: 90tons
  • Function: Use for producing diaper.
  • Advantage: High production efficiency and multifunctional
  • Certificate: CE/ISO

PRODUCT DETAIL

Our advanced baby diaper making machine stands out with its industry-leading production capacity and high-efficiency engineering. Designed to ensure continuous operation with minimal interruptions, this robust production line achieves an incredible stable working speed of 500–600 pieces per minute, enabling manufacturers to swiftly output vast quantities of premium baby diapers and pants.

To maximize material efficiency, the uncoiling system features intelligent, adjustable-speed zero-speed splicing that can be fully automated or manually controlled via the touchscreen. As a premier hygiene products machine supplier, we integrate state-of-the-art automation to drastically reduce raw material waste and optimize your factory's ROI.

Key Features & Technical Advantages

  • Raw Material Unwinding & Auto-Splicing: Feeds materials from large rolls seamlessly. The intelligent zero-speed splicer automatically joins new rolls without slowing down or stopping production.

  • Precision Core Forming: Utilizes an advanced air-laid drum former to mix fluff pulp with SAP in precise, digitally controlled ratios, enabling high-performance 3D absorbent core designs.

  • Flawless Layer Lamination: Ensures the acquisition-distribution layer (ADL), top sheet, absorbent core, and breathable back sheet are stably bonded via high-precision hot-melt adhesive systems.

  • Controlled Elastic Application: Multi-strand leg and waist elastics are applied under perfectly calibrated tension control to ensure a comfortable, leak-proof fit.

  • High-Speed Shaping & Cutting: Continuous webs are sculpted into flawless diaper shapes (T-shape, I-shape, or pants-style) using ultra-precise, heavy-duty rotary cutters.

  • Versatile Fastening Systems: Seamlessly integrates hook tapes for tape-style diapers, or high-frequency ultrasonic welding side-sealing for pants-style pull-ups.

  • Automated Folding & Packaging: Diapers are precisely folded (C-fold or double-fold), stacked, counted, and automatically pushed into the bagging system.

Intelligent Control & Smart Manufacturing

  • Digital Size Changeover: Shift diaper sizes (from NB to XL) within minutes simply by selecting the recipe on the touchscreen—zero manual gear changes required.

  • Precision Servo Synchronization: All moving axes are perfectly coordinated by a central high-end PLC system (typically Mitsubishi), preventing material stretching or tearing via a closed-loop dancer tension control.

  • Automatic Quality Detection & Rejection: Smart sensors instantaneously detect defects (such as missing SAP, poor seals, or incorrect cuts) and automatically reject defective units without halting the line.

  • Energy-Efficient & Data-Driven: Eco-friendly full servo drives only draw power when needed, drastically lowering power consumption. Meanwhile, the system automatically records and calculates all production data (output, waste, and efficiency) for smart factory management.

If you are looking to scale your manufacturing capability with the industry's most reliable equipment, explore our top-tier diaper machine for sale and get a tailored quotation today!

TECHNICAL SPECIFICATIONS

 

1 Design speed 600pcs/min(M size)
2 Stable work speed 400-500pcs/min
3 Электропитание 380V ±5%、50Hz( 3 phase, 5lines)
4 Installation 500KW(excluding air compressor, glue machine)
5 Power used 400KW
6 Electric wire 3×185mm2+1×100mm2+1×100mm2
7 Air compressor 0.6-0.8Mpa
8 Product weight tolerance ±8%
9 Qualified rate ≥97% (excluding glue, splice, raw jointer defectives)
10 Efficiency ≥95%
11 Machine sizes(L*W*H) 32m×5×3.5m
12 Working size 60m×20m×7m
13 Вес машины 90Tons
14 Machine color Rich white(Can be designed as customer's demand)
15 Container 8*40HQ(Including stacker machine, packing machine)
16 Machine direction Face machine from left to right(Pulp on the right,stacker on the left),can be designed as customer's demand
17 Product structure T-Shaped baby diaper: Double layers Hydrophobic nonwoven, Top-sheet Hydrophilic nonwoven, ADL(Acquisition distribution layer), Upper Nonwoven or tissue paper, fluff pulp + SAP, lower nonwoven or tissue paper, Laminated nonwoven, PE film( cartoon lock), Frontal tape(cartoon lock), Elastic waist, Elastic big ear S cut nonwoven, Nonwoven small ear S cut, Side tape, Leakcuff elastic, Leg elastic. Glue(Hot melt adhesive).
18 Diaper size 1/2//3/4/5/6  (NB/S/M/L/XL/XXL)

HOW MANY SIZE OF BABY DIAPER DOES THIS MACHINE CAN MAKE?

 

SIZE XXL XL L M S NB
ITEM
Product Length(mm) 600 550 500 450 400 360
Product Width(mm) 320 320 320 320 280 280
Core Length(mm) 440 440 380 360 300 270
Core Width(mm) 100 100 100 100 100
SAP(g) 9 7 5.5 5 4.5
Pulp(g) 14 13 12 11 10

GLOBAL RAW MATERIAL SUPPLY CHAIN

Our machine can support Super absorbent polymer and Cellulose in these brand as bellow:

Raw material name Brand name Raw material name Brand name
Fluff  Pulp
(Cellulose)
International Paper (IP) Supersoft SAP
(Super absorbent polymer)
Японский Sumitomo
Georgia-Pacific (GP) Golden Isles Японский Sandia
Domtar Domtar Китайский DANSON
WestRock Company Stone Китайский JAOUR
Resolute Forest Products Bowater Korea LG CHEM
Rayonier Rayfloc Китайский Taisu
Stora Enso Stora Prime Китайский Nuoer
Brizal Suzano Suzano Китайский BLD
Russia Ilim Group Ilim Group Немецкий BASF

CORE ADVANTAGES

  • Adapted to emerging markets, flexible production of multiple sizes
  • PLC + HMI fully automatic control, simple operation
  • Energy-saving design reduces overall production costs

FACTORY VIEW

Africa market Elastic waist band baby diaper machine Factory view

SHIPPING

Africa market Elastic waist band baby diaper machine shiping

SOLUTIONS & FAQ

 

Q: What are the maintenance requirements for a diaper machine?

A: It follows routine preventive maintenance based on running hours.

Q: Does production stop during material change?

A: No. Zero-speed splicing keeps running continuous.

Q: Is machine expansion possible in the future?

A: Yes. It supports upgrading modules for higher automation.

Q: What is the role of the control system in a diaper machine?

A: By central PLC with servo coordination.

Q: Can different defects be identified separately?

A: Yes. Sensors detect different fault types.

Q: Is production data recorded?

A: Yes. Output and efficiency are auto-tracked.

Q: Can diaper type be changed on one line?

A: Yes. Tape and pants modes are switchable.

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