Pull-Up Adult Pants Diaper Machine High-Speed Line
PRODUCT DETAIL
This next-generation adult pants diaper machine is engineered strictly for high-performance and high-efficiency manufacturing. Driven by a fully synchronized automation system, it delivers a flexible, adjusted running speed ranging from 200 to 300 pieces per minute, allowing factories to scale up high-volume production seamlessly.
As a premium industrial solution, our advanced adult diaper manufacturing machine guarantees an exceptionally stable raw material uncoiling process. It integrates intelligent zero-speed splicing that can be fully automated or manually controlled via the master operation screen. With an adjustable splicing speed and digitally fine-tuned roll diameter settings, the system is meticulously optimized to maximize raw material usage and eliminate unnecessary factory waste.
Key Technical Advantages & Automated Features
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Mitsubishi Control System: Features a highly reliable Mitsubishi central control architecture with full servo motor automatic integration for ultimate mechanical coordination.
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Touchscreen HMI Centralized Control: Designed for easy operation and maintenance, utilizing an intuitive Human-Machine Interface for real-time monitoring.
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Energy-Efficient Servo Drives: Delivers high-speed output with low power consumption, cutting long-term utility overheads.
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Flexible Size Changing: Engineered for quick changeovers between different sizes to minimize manufacturing downtime.
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Built-in Production Reporting: Automatically records and counts vital production data for streamlined factory monitoring and quality management.
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Continuous Non-Stop Operation: Zero-speed splicers change materials automatically without lowering the running speed of the production line.
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Closed-Loop Tension & Web Guiding: Outfitted with an automatic edge guiding unit (compatible with BST, FIFE, or LIKE systems) and precision tension controls to prevent material tearing.
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Real-Time Sensor Defect Detection: Employs premium industrial sensors (including SICK, Omron, Keyence, or PA sensors) for instant, automated quality detection.
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Smart Waste Prevention: Features automatic safety shutdown functions if a raw material break is detected, alongside an automatic rejection mechanism that eliminates unqualified products before they reach the stacker.
TECHNICAL SPECIFICATIONS
| 1 | Design speed | 350pcs/min(M size) |
| 2 | Stable work speed | 200-300pcs/min |
| 3 | Power supply | 380V ±5%、50Hz( 3 phase, 5lines) |
| 4 | Installation | 500KW(excluding air compressor, glue machine) |
| 5 | Power used | 400KW |
| 6 | Electric wire | 3×185mm2+1×100mm2+1×100mm2 |
| 7 | Air compressor | 0.6-0.8Mpa |
| 8 | Product weight tolerance | ±3% |
| 9 | Qualified rate | ≥97% (excluding glue, splice, raw jointer defectives) |
| 10 | Efficiency | ≥95% |
| 11 | Machine sizes(L*W*H) | 40m*5m*4m |
| 12 | Working size | 60m×20m×7m |
| 13 | Machine weight | 90Tons |
| 14 | Machine color | Rich white（Can be designed as customer's demand） |
| 15 | Container | 8*40HQ(Including stacker machine, packing machine) |
| 16 | Machine direction | Face machine from left to right(Pulp on the right,stacker on the left),can be designed as customer's demand |
| 17 | Product structure | T-Shaped baby diaper: Double layers Hydrophobic nonwoven, Top-sheet Hydrophilic nonwoven, ADL(Acquisition distribution layer), Upper Nonwoven or tissue paper, fluff pulp + SAP, lower nonwoven or tissue paper, Laminated nonwoven, PE film( cartoon lock), Frontal tape(cartoon lock), Side tape, Leakcuff elastic, Leg elastic. Glue(Hot melt adhesive). |
| 18 | Adult Diaper size | S/M/L/XL |
HOW MANY SIZE OF BABY DIAPER DOES THIS MACHINE CAN MAKE?
| SIZE | XL | L | M |
| ITEM | |||
| Product Length(mm) | 880 | 800 | 600 |
| Product Width(mm) | 750 | 700 | 600 |
| Core Length(mm) | 530 | 530 | 420 |
| Core Width(mm) | 130-150 | 130-150 | 100-120 |
| Blue ADL(mm) | 210 | 210 | 210 |
GLOBAL RAW MATERIAL SUPPLY CHAIN
Our machine can support Super absorbent polymer and Cellulose in these brand as bellow:
| Raw material name | Brand name | Raw material name | Brand name | ||
| Fluff Pulp (Cellulose) |
International Paper (IP) | Supersoft | SAP (Super absorbent polymer) |
Japanese | Sumitomo |
| Georgia-Pacific (GP) | Golden Isles | Japanese | Sandia | ||
| Domtar | Domtar | Chinese | DANSON | ||
| WestRock Company | Stone | Chinese | JAOUR | ||
| Resolute Forest Products | Bowater | Korea | LG CHEM | ||
| Rayonier | Rayfloc | Chinese | Taisu | ||
| Stora Enso | Stora Prime | Chinese | Nuoer | ||
| Brizal Suzano | Suzano | Chinese | BLD | ||
| Russia Ilim Group | Ilim Group | alemão | BASF | ||
CORE ADVANTAGES
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Pull-up Pants Structure for a Premium Experience
Produces high-end, comfortable adult protective underwear across a full size range (S / M / L / XL). Features a standard rich white finish or bespoke custom styling tailored to your brand’s aesthetic demands.
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Multi-process Integration for Complex Structures
Flawlessly synchronizes complex multi-layer materials (double-layer hydrophobic nonwoven, ADL, fluff pulp + SAP). The massive 90-Ton heavy-duty system fits perfectly into a 60m x 20m x 7m operating workspace.
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Lower Energy & Scrap, Higher Returns
Delivers an outstanding ≥95% efficiency and a ≥97% qualification rate (weight tolerance within ±3%). Drawing only 400KW against a 500KW installation load, it drastically slashes waste and operational overheads.
FACTORY VIEW
SHIPPING
SOLUTIONS & FAQ
Q: How are side seams formed on pull-up adult diapers?
Q: Can the waistband stretch level be adjusted?
Q: How does the machine ensure accurate product folding?
Q: Can different core widths be produced on the same machine?
Q: What helps maintain a smooth diaper appearance?
Q: How are finished diapers counted before packing?
A: The system automatically stacks and counts products before bagging.