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Full Servo Pet Diaper Machine Factory – QUANZHOU BAYEUX SUPPLY CO LTD

Full Servo Pet Diaper Machine Factory

  •  Code: BYS-600
  •  Size: 28m*6m*3.8m
  •  Weight: 50tons
  •  Function: Use for producing Disposable Mattress.
  •  Advantage: High production efficiency and multifunctional
  • Certificate: CE/ISO

Product Overview

This is full automatic Disposable Mattress machine manufacturer, we have more than 15 years in this area.
This machine can make 3 size pet diaper , 450*600mm/600*600mm/900*600mm 200m per minute, if you can arrange your work team, the machine can work in 24 hours,

Advantage technology as follow:

  • Easy operation and maintenance – Touchscreen HMI (Human-Machine Interface) for centralized control
  • Low power consumption, high speed – Energy-efficient servo drives
  • Easy size changing and manufacture
  • Auto record, count production data – Built-in production monitoring and reporting
  • Auto change material without lowering speed – Zero-speed splicers for continuous operation
  • Auto tension, web guider unit – Closed-loop tension control; automatic edge guiding (BST/FIFE/LIKE systems)
  • Auto quality detection by sensor – Real-time defect detection (SICK, Omron, Keyence/PA sensors)
  • Auto stop when material breaks – Prevents waste and machine damage
  • Auto detect and reject unqualified product – Automatic rejection of defective diapers before stackingFull servo pet diaper machine factory Full servo pet diaper machine factory

Key Features & Benefits

Raw Material Unwinding

Feeds materials from large rolls; zero-speed splicers automatically join new rolls without stopping production

Core Forming

Air-laid drum former mixes fluff pulp with SAP in precise, digitally controlled ratios; 3D core designs possible

Layer Lamination

Acquisition-distribution layer (ADL), top sheet, absorbent core, and back sheet bonded with hot-melt adhesive systems

Elastic Application

Leg and waist elastics applied under controlled tension using multiple elastic strands

Shaping & Cutting

Continuous web cut into individual sanitary shapes using precision rotary cutters

Folding & Packaging

Diapers folded (C-fold or double-fold), stacked, counted, and automatically bagged

Digital Size Changeover

Change sanitary pad sizes (240/260/280mm) via touchscreen recipe – no manual gear changes; minutes instead of hours

Precision Synchronization

All axes perfectly coordinated by central PLC (typically Mitsubishi)

Automatic Tension Control

Closed-loop dancer systems maintain constant web tension; prevents material stretching/tearing

Automatic Quality Detection

Sensors detect defects (missing SAP, poor seals, incorrect cuts); rejects defective units automatically

Low Power Consumption

Servos only draw power when needed; more energy-efficient than mechanical drives

Data Recording

Automatically calculates and records all production data (output, waste, efficiency)

Technical Specifications

1.Design speed: 250m/min(M size)
2.Stable work speed:2-180-200m/min
3.Power supply: 380V ±5%、50Hz( 3 phase, 5lines)
4.Installation: 400KW(excluding air compressor, glue machine)
5.Power used:300KW
6.Electric wire: 3×120mm2+1×50mm2+1×50mm2
7.Air compressor:0.6-0.8Mpa
8.Product weight tolerance: ±3%
9.Qualified rate:≥97% (excluding glue, splice, raw jointer defectives)
10.Efficiency:≥95%
11.Machine sizes(L*W*H):28m*6m*3.8m
12.Working size:35m×20m×7m
13.Machine weight:50Tons
14.Machine color:Rich white(Can be designed as customer's demand)
15.Container:4*40HQ(Including stacker machine, packing machine)
16.Machine direction: Face machine from left to right(Pulp on the right,stacker on the left),can be designed as customer's demand
17.Product structure:

  • 5 layers pad
  • Top-sheet Hydrophilic nonwoven
  • Upper Nonwoven or tissue paper
  • Fluff pulp + SAP
  • Lower nonwoven or tissue paper
  • PE film( cartoon lock)
  • Glue(Hot melt adhesive)Full servo pet diaper machine factory

Product Details

Product Details

SIZE 450*600mm 600*600mm 900*600mm
ITEM
Product Length(mm) 450 600 900
Product Width(mm) 600 600 600
Core Length(mm) 390 550 840
Core Width(mm) 540 540 540
SAP weight (g/pc) 2-5g 2-6g 2-10g
Pulp Weight (g/pc) 4-28g 5-40g 8-60g

Raw Material Compatibility

Our machine can support Super absorbent polymer and Cellulose in these brand as bellow:

Raw material name Brand name Raw material name Brand name
Fluff  Pulp
(Cellulose)
International Paper (IP) Supersoft SAP
(Super absorbent polymer)
Giapponese Sumitomo
Georgia-Pacific (GP) Golden Isles Giapponese Sandia
Domtar Domtar Chinese DANSON
WestRock Company Stone Chinese JAOUR
Resolute Forest Products Bowater Korea LG CHEM
Rayonier Rayfloc Chinese Taisu
Stora Enso Stora Prime Chinese Nuoer
Brizal Suzano Suzano Chinese BLD
Russia Ilim Group Ilim Group Tedesco BASF

What kind service you can provide?

We can provide one stop service for total one prodcution line, including packing machine and raw material:

  • Customized machine drawing and factory layout design
  • Machine making
  • Installation service, adjust machine, training local workers
  • Remote technician service
  • Stable after-sales service
  • Spare parts supply
  • Raw material training and offeringFull servo pet diaper machine factory

Frequently Asked Questions

What delivery time of this machine?

180 days after we confirm machine details and receive your deposit.

Does this machine can produce all shape baby diaper and adult diaper together?

No, different shape baby diaper need different machine, adult diaper machine need bigger size adult diaper machine.

Does this machine have warranty?

Yes, new machine all have 1 year warranty.

Do you have remote service?

Yes, we support remote service once machine arrived in your factory.

Do you have installation service and training service?

Yes, we have installation service and training service, we will arrange technician to install machine in your factory.

Could you supply raw material?

Yes, we can supply all raw material at the beginning when you start production, we will training you and show you how to check difference of different quality raw material, different brand of raw material.Full servo pet diaper machine factory

How many kinds raw material need for this baby diaper?

Fluff Pulp(Cellulose), SAP(Super absorbent polymer), Leak-cuff Hydrophobic nonwoven,Top-sheet Hydrophilic Nonwoven,ADL(Acquisition distribution layer), Wrap nonwoven, PE film, Back-sheet nonwoven, Spandex, White coated nonwoven, HOOK tape, Hot melt adhesive, Indicate Glue, Frontal tape.Full servo pet diaper machine factory

Send Inquiry Now

Get machine specifications, quotation, factory layout solution and project consultation.Full servo pet diaper machine factory Full servo pet diaper machine factory

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