I-Shape Automatic Diaper Machine for Middle East Market
PRODUCT DETAIL
This premium Full Servo I-Shape Diaper Line is engineered for manufacturers targeting high-growth hygiene product markets across the Middle East. It provides a stable, continuous production method for classic diaper structures, which remain highly popular in regional consumer sectors. The mechanical layout closely mirrors advanced T-shape systems but excludes structural elastic waistband modules.
This automated system features nine distinct high-precision stations:
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Core Fabrication Station: Combines fluff pulp, SAP, upper/lower nonwovens, and ADL to create a highly absorbent, ultra-soft core.
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Topsheet Unwinding Station: Utilizes dual pneumatic shafts with full tension and servo control for seamless, automatic material splicing.
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Leak-Cuff Section: Unwinds hydrophobic nonwoven and channels three spandex lines per side via continuous dual-shaft splicing mechanisms.
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Side Tape Assembly: Features independent automatic unwinding shafts accommodating various raw material grades for diverse market demands.
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Precision S-Cut System: Offers customizable configurations to integrate specialized S-cut tape shapes or standard straight profiles.
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Laminated Backsheet Feed: Unwinds pre-laminated PE film efficiently, eliminating the need for complex online laminating systems.
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Frontal Tape Alignment: Integrates high-definition electronic sensors to detect exact brand positioning prior to precision glue application.
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Leg Elastic Feeding: Delivers uniform spandex tensioning directly into the primary product assembly matrix.
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Final Product Processing: Compounds all layers cleanly before completing arc cutting, compression, compact folding, and final product output.
As a leading industrial manufacturing equipment supplier, we ensure this high-efficiency automatic diaper machine integrates flawlessly into any modern hygiene machines factory setup.
TECHNICAL SPECIFICATIONS
| 1 | Product Type | I Shape Baby Diaper Line |
| 2 | Production Speed | 200–500 pcs/min |
| 3 | Design Capacity | Up to 600 pcs/min |
| 4 | Power Requirement | 380V / 50Hz / 3 Phase |
| 5 | Installed Power | 400KW |
| 6 | Operating Power | 300KW |
| 7 | Air Pressure | 0.6–0.8 MPa |
| 8 | Machine Size | 24m × 5m × 4m |
| 9 | Machine Weight | 60 Tons |
| 10 | Product Tolerance | ±3% |
| 11 | Efficiency Rate | ≥95% |
| 12 | Qualified Rate | ≥97% |
| 13 | Container Requirement | 6 × 40HQ |
Product Size Range
| Product Length | 360 – 600 mm |
| Product Width | 280 – 320 mm |
| Core Length | 270 – 440 mm |
| Core Width | 100 – 110 mm |
| SAP Dosage | 4 – 9 g |
| Fluff Pulp Dosage | 9 – 14 g |
| Frontal Tape Width | 210 mm |
Machine Main Systems
| System | Function |
| Material Supply System | Continuous feeding of nonwoven, pulp, SAP and elastic materials |
| Absorbent Core Forming System | Stable core formation with controlled SAP and pulp distribution |
| Layer Bonding System | Multi-layer material lamination using adhesive technology |
| Cutting System | Precise cutting of continuous web into diaper shapes |
| Elastic Application System | Accurate waist and leg elastic positioning with tension control |
| Sealing System | Forms diaper structure using thermal or ultrasonic bonding |
| Stacking System | Automatic product collection and arrangement for packing |
CORE ADVANTAGES
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Space-Efficient Footprint: Features a compact machine architecture specifically optimized for factories with limited floor space.
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Middle East Market Fit: Purpose-built for manufacturing classic, highly cost-effective diaper structures with high-volume stability for regional distributors.
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Variable Speed Performance: Offers flexible throughput regulation, achieving dependable running speeds from 200 to 500 pieces per minute.
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SOLUTIONS & FAQ
Q: Can production data be used for factory management analysis?
Q: What type of maintenance attention does the machine typically require?
Q: What type of training is needed before starting production?
Q: How difficult is daily maintenance?
Q: Can the machine handle different factory environments (temperature/humidity)?
Q: How does the system respond to material breakage?
A: The machine automatically stops and triggers alarms to prevent further waste.