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High-Capacity Intelligent Adult Diaper Machine

  • Code: BYI-300
  • Machine Type: Intelligent Full-Automatic Adult Diaper Production Line
  • Overall Size: 40m × 5m × 4m
  • Machine Weight: 90 Tons
  • Output Range: 200–300 pcs/min (stable running)
  • Control System: Full Servo Intelligent Control
  • Application: Adult diaper manufacturing (I-shape / T-shape)
  • Certification: CE / ISO

PRODUCT DETAIL

The most prominent engineering feature of this high-performance intelligent adult diaper machine is its specialized dumbbell-shaped double forming drum fluff core structure. This advanced tooling matrix operates both a large core working station and a dedicated small core working station. To drive this, we integrate two separate forming networks directly inside the fluff pulp crushing system. The system operates dual high-capacity vacuum fans simultaneously, leveraging one 75kW vacuum fan and one 55kW vacuum fan with electronic frequency start-up controls.

The advanced core forming system is constructed for maximum durability and precision tracking:

  • Insulated Forming Enclosure: The forming drum station utilizes a heavy-duty stainless steel box fitted with an organic glass faceplate to reduce static accumulation while enabling easy inspection.

  • Thickness Standardization: Features an integrated rotating leveling brush with fully adjustable height settings to regulate precise fluff core thickness.

  • Optimized Side Vacuum Sucking: Employs an efficient side-sucking vacuum configuration to expand the localized negative pressure zone, generating a softer, denser fiber layer.

  • Dual-Zone Independent SAP Dosing: Equipped with two separate SAP application networks. The large core system sprays 3g to 10g of superabsorbent polymer into the main body, while the small center core network doses 10g to 15g directly into the central target zone.

This variable-distribution SAP zoning minimizes total raw material expenditures per piece. Incorporating this automated line into your plant ensures a highly competitive adult diaper manufacturing machine solution that elevates your comprehensive hygiene products machinery capabilities.

TECHNICAL SPECIFICATIONS

1 Designed Speed 350 pcs/min (M size standard)
2 Working Speed 200–300 pcs/min
3 Power Supply 380V ±5%, 50Hz, 3-phase
4 Installed Power 500KW (excluding auxiliary systems)
5 Operating Power 400KW
6 Machine Dimensions 40m × 5m × 4m
7 Working Space Requirement 60m × 20m × 7m
8 Machine Weight 90 Tons
9 Yield Rate ≥97%
10 Overall Efficiency ≥95%
11 Air Pressure Requirement 0.6–0.8 MPa
12 Material Size Adjustment S / M / L / XL (servo-controlled)
13 Container Loading 8 × 40HQ

Product Size Range

Product Length 800 – 1020 mm
Product Width 700 – 850 mm
Core Length 650 – 760 mm
Core Width 280 – 320 mm
SAP Dosage 8 – 15 g / piece
Fluff Pulp Dosage 45 – 90 g / piece
Frontal Tape Width 450 – 600 mm

Production Systems

System Function
Intelligent Control System Production monitoring and parameter control
Full Servo Drive System Precise motion synchronization
Automatic Splicing System Continuous material feeding
Quality Inspection System Defect detection and rejection
Energy Management System Reduced power consumption
Digital Size Adjustment System Fast size changeover
Tension & Web Guiding System Stable material alignment
Production Data Management System Production data recording

CORE ADVANTAGES

  • Dual-Drum Fluff Configuration: Integrates separate large and small core forming networks to create highly anatomical, layered absorbent structures.

  • Zoned SAP Material Saving: Delivers targeted polymer dosing across separate structural areas, cutting raw SAP waste while maximizing localized absorption fluid retention.

  • 3D Arch Contoured Cutting: Utilizes premium geometric 3D arch-shaped cutters to produce exceptionally smooth side seals that conform comfortably to adult legs.

FACTORY VIEW

Our high-capacity manufacturing facility is fully optimized for assembling intelligent, high-speed hygiene equipment.

  • Precision Tooling: Advanced machining tools ensure every mechanical component achieves flawless calibration and zero-gap alignment.

  • Strict Inspection: From raw steel processing to final programmatic dry-runs, our strict testing standards guarantee maximum operational efficiency.

  • Global Client Welcome: We support open manufacturing, welcoming global B2B buyers to conduct live factory inspections and experience our capabilities.

Full automatic adult diaper machine factory view

SHIPPING

Full automatic adult diaper machine shiping

SOLUTIONS & FAQ

 

Q: What helps maintain consistent diaper quality over long production runs?

A: Accurate material feeding, stable tension control, and synchronized servo operation all contribute to production consistency.

Q: Why do large manufacturers focus on machine uptime?

A: Higher uptime increases production capacity and improves overall return on investment.

Q: Can the machine accommodate future product diversification?

A: Yes. The flexible design supports different diaper sizes, structures, and market positioning requirements.

Q: How does machine design affect factory efficiency?

A: A well-organized production layout improves workflow, maintenance access, and material handling efficiency.

Q: Why is production repeatability important?

A: It ensures that every batch meets the same quality standards and customer expectations.

Q: Why is automation becoming increasingly important in hygiene product production?

A: Automation improves consistency, reduces labor dependence, and supports large-scale manufacturing.

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