Full Servo Pull-up Adult Diaper Machine
Product Overview
Advantage technology as follow:
- Easy operation and maintenance – Touchscreen HMI (Human-Machine Interface) for centralized control
- Low power consumption, high speed – Energy-efficient servo drives
- Easy size changing and manufacture
- Auto record, count production data – Built-in production monitoring and reporting
- Auto change material without lowering speed – Zero-speed splicers for continuous operation
- Auto tension, web guider unit – Closed-loop tension control; automatic edge guiding (BST/FIFE/LIKE systems)
- Auto quality detection by sensor – Real-time defect detection (SICK, Omron, Keyence/PA sensors)
- Auto stop when material breaks – Prevents waste and machine damage
- Auto detect and reject unqualified product – Automatic rejection of defective diapers before stacking
Key Features & Benefits
Raw Material Unwinding
Feeds materials from large rolls; zero-speed splicers automatically join new rolls without stopping production
Core Forming
Air-laid drum former mixes fluff pulp with SAP in precise, digitally controlled ratios; 3D core designs possible
Layer Lamination
Acquisition-distribution layer (ADL), top sheet, absorbent core, and back sheet bonded with hot-melt adhesive systems
Elastic Application
Leg and waist elastics applied under controlled tension using multiple elastic strands
Shaping & Cutting
Continuous web cut into individual diaper shapes (T-shape, I-shape, or pants-style) using precision rotary cutters
Fastening System Hook tapes
(for tape-style) or side-sealing (ultrasonic welding for pants-style) applied
Folding & Packaging
Diapers folded (C-fold or double-fold), stacked, counted, and automatically bagged
Digital Size Changeover
Change diaper sizes (NB to XL) via touchscreen recipe – no manual gear changes; minutes instead of hours
Precision Synchronization
All axes perfectly coordinated by central PLC (typically Mitsubishi)
Automatic Tension Control
Closed-loop dancer systems maintain constant web tension; prevents material stretching/tearing
Automatic Quality Detection
Sensors detect defects (missing SAP, poor seals, incorrect cuts); rejects defective units automatically
Low Power Consumption
Servos only draw power when needed; more energy-efficient than mechanical drives
Data Recording
Automatically calculates and records all production data (output, waste, efficiency)
2.Stable work speed:200-300pcs/min
3.Power supply: 380V ±5%、50Hz( 3 phase, 5lines)
4.Installation: 500KW(excluding air compressor, glue machine)
5.Power used:400KW
6.Electric wire: 3×185mm2+1×100mm2+1×100mm2
7.Air compressor:0.6-0.8Mpa
8.Product weight tolerance: ±3%
9.Qualified rate:≥97% (excluding glue, splice, raw jointer defectives)
10.Efficiency:≥95%
11.Machine sizes(L*W*H):40m*5m*4m
12.Working size:60m×20m×7m
13.Machine weight:90Tons
14.Machine color：Rich white（Can be designed as customer's demand）
15.Container:8*40HQ(Including stacker machine, packing machine)
16.Machine direction: Face machine from left to right(Pulp on the right,stacker on the left),can be designed as customer's demand
17.Product structure:
- I-Shaped adult diaper
- Double layers Hydrophobic nonwoven
- Top-sheet Hydrophilic nonwoven
- ADL(Acquisition distribution layer)
- Upper Nonwoven or tissue paper
- Fluff pulp + SAP
- Lower nonwoven or tissue paper
- Laminated nonwoven
- PE film( cartoon lock)
- Frontal tape(cartoon lock)
- Side tape
- Leakcuff elastic
- Leg elastic
- Glue(Hot melt adhesive)
18, Adult Diaper size: S/M/L/XL
Product Drawing
| SIZE | XL | L | M |
| ITEM | |||
| Product Length(mm) | 880 | 800 | 600 |
| Product Width(mm) | 750 | 700 | 600 |
| Core Length(mm) | 530 | 530 | 420 |
| Core Width(mm) | 130-150 | 130-150 | 100-120 |
| Blue ADL(mm) | 210 | 210 | 210 |
Raw Material Compatibility
Our machine can support Super absorbent polymer and Cellulose in these brand as bellow:
| Raw material name | Brand name | Raw material name | Brand name | ||
| Fluff Pulp (Cellulose) |
International Paper (IP) | Supersoft | SAP (Super absorbent polymer) |
Japonais | Sumitomo |
| Georgia-Pacific (GP) | Golden Isles | Japonais | Sandia | ||
| Domtar | Domtar | Chinois | DANSON | ||
| WestRock Company | Stone | Chinois | JAOUR | ||
| Resolute Forest Products | Bowater | Korea | LG CHEM | ||
| Rayonier | Rayfloc | Chinois | Taisu | ||
| Stora Enso | Stora Prime | Chinois | Nuoer | ||
| Brizal Suzano | Suzano | Chinois | BLD | ||
| Russia Ilim Group | Ilim Group | Allemand | BASF | ||
What kind service you can provide?
- Customized machine drawing and factory layout design
- Machine making
- Installation service, adjust machine, training local workers
- Remote technician service
- Stable after-sales service
- Spare parts supply
- Raw material training and offering
Frequently Asked Questions
What delivery time of this machine?
180 days after we confirm machine details and receive your deposit.
Does this machine can produce all shape baby diaper and adult diaper together?
No, different shape baby diaper need different machine, adult diaper machine need bigger size adult diaper machine.
Does this machine have warranty?
Yes, new machine all have 1 year warranty.
Do you have remote service?
Yes, we support remote service once machine arrived in your factory.
Do you have installation service and training service?
Yes, we have installation service and training service, we will arrange technician to install machine in your factory.
Could you supply raw material?
Yes, we can supply all raw material at the beginning when you start production, we will training you and show you how to check difference of different quality raw material, different brand of raw material.
How many kinds raw material need for this baby diaper？
Send Inquiry Now
