Full Servo Baby Diaper Making Machine
Product Overview
Given the delicate nature of a baby's skin, the exceptional quality of raw materials and the thoughtful design of the diaper's structure are paramount. This full servo H-shape pull up baby diaper machine production line utilizes superior materials and a well-considered product structure to ensure the utmost care for a baby's sensitive skin, keeping them consistently comfortable and dry throughout the day. The product structure comprises an upper & lower tissue (or airlaid), cotton core blended with SAP, ADL, PE film, hydrophilic topsheet, hydrophobic nonwoven leg cuffs, and an online waistband. Engineered to produce four sizes of baby diapers (S/M/L/XL/XXL), the machine can be swiftly reconfigured to manufacture diverse diaper types, thanks to its convenient full servo drive digital number change system, tailored to customer product size specifications.
Key Features & Benefits
Material Unwinding
Efficiently feeds raw materials such as breathable side panel non-woven, top sheet, back sheet, pulp, SAP, and elastic threads.
Core Forming & Lamination
While similar to tape-style machines in this phase, it forms and laminates the absorbent core (comprising fluff & SAP) between multiple layers.
Elastic Application
Involves the precise integration of waist elastics and leg elastics. Specialized tension is applied to the chassis, ensuring a secure and reliable foundation for the diaper's structure.
Chassis Cutting
The seamless, continuous chassis web is precisely segmented into individual diaper chassis, available in versatile rectangular or ergonomic hourglass shapes.
Side Sealing (Crucial Step)
The expertly engineered front and back sides of the chassis are seamlessly joined at the hips through advanced ultrasonic bonding technology or innovative heat sealing techniques, crafting a perfectly closed pants structure. This process meticulously creates flawless, pre-formed side seams.
Pants Forming & Folding
The securely sealed diaper is artfully folded, often with a classic C-fold or a precise double-fold, setting its impeccable shape.
Packaging
The expertly finished pants are stacked with precision, accurately counted, and elegantly packaged into sleek bags or flexible, convenient pouches.
Technical Specifications
- Design speed: 600pcs/min (M size)
- Stable work speed: 400-500pcs/min
- Power supply: 380V ±5%, 50Hz (3 phase, 5 lines)
- Installation: 500KW (excluding air compressor, glue machine)
- Power used: 400KW
- Electric wire: 3×185mm² + 1×100mm² + 1×100mm²
- Air compressor: 0.6-0.8Mpa
- Product weight tolerance: ±8%
- Qualified rate: ≥97% (excluding glue, splice, raw jointer defectives)
- Efficiency: ≥95%
- Machine sizes (L×W×H): 32m × 5 × 3.5m
- Working size: 60m × 20m × 7m
- Machine weight: 90 Tons
- Machine color: Rich white (Can be designed as customer's demand)
- Container: 8×40HQ (Including stacker machine, packing machine)
- Machine direction: Face machine from left to right (Pulp on the right, stacker on the left), can be designed as customer's demand
- Product structure:
- T-Shape baby diaper
- Double layers Hydrophobic nonwoven
- Top-sheet Hydrophilic nonwoven
- ADL (Acquisition distribution layer)
- Upper Nonwoven or tissue paper
- Fluff pulp + SAP
- Lower nonwoven or tissue paper
- Laminated nonwoven
- PE film (cartoon lock)
- Frontal tape (cartoon lock)
- Elastic waist
- Elastic big ear
- S cut nonwoven
- Nonwoven small ear
- S cut
- Side tape
- Leakcuff elastic
- Leg elastic
- Glue (Hot melt adhesive)
- Diaper size: 1/2/3/4/5/6 (NB/S/M/L/XL/XXL)
Product Details
Product Drawing
| SIZE | XXL | XL | L | M | S |
| ITEM | |||||
| Product Length(mm) | 530 | 470 | 450 | 430 | 410 |
| Product Width(mm) | 430 | 390 | 380 | 365 | 350 |
| Core Length(mm) | 400 | 390 | 360 | 350 | 330 |
| Core Width(mm) | 110 | 110 | 110 | 100 | 100 |
| SAP(g) | 9 | 7 | 5.5 | 5 | 4.5 |
| Pulp(g) | 14 | 13 | 12 | 11 | 10 |
Raw Material Compatibility
Our machine can support Super absorbent polymer and Cellulose in these brands as below:
| Raw material name | Brand name | Raw material name | Brand name | ||
| Fluff Pulp (Cellulose) |
International Paper (IP) | Supersoft | SAP (Super absorbent polymer) |
Japonais | Sumitomo |
| Georgia-Pacific (GP) | Golden Isles | Japonais | Sandia | ||
| Domtar | Domtar | Chinois | DANSON | ||
| WestRock Company | Stone | Chinois | JAOUR | ||
| Resolute Forest Products | Bowater | Korea | LG CHEM | ||
| Rayonier | Rayfloc | Chinois | Taisu | ||
| Stora Enso | Stora Prime | Chinois | Nuoer | ||
| Brizal Suzano | Suzano | Chinois | BLD | ||
| Russia Ilim Group | Ilim Group | Allemand | BASF | ||
What kind service you can provide?
- Customized machine drawing and factory layout design
- Machine making
- Installation service, adjust machine, training local workers
- Remote technician service
- Stable after-sales servie
- Spare parts supply
- Raw material training and offering
Frequently Asked Questions
What delivery time of this machine?
180 days after we confirm machine details and receive your deposit.
Does this machine can produce all shape baby diaper and adult diaper together?
No, different shape baby diaper need different machine, adult diaper machine need bigger size adult diaper machine.
Does this machine have warranty?
Yes, new machine all have 1 year warranty.
Do you have remote service?
Yes, we support remote service once machine arrived in your factory.
Do you have installation service and training service?
Yes, we have installation service and training service, we will arrange technician to install machine in your factory.
Could you supply raw material?
Yes, we can supply all raw material at the beginning when you start production, we will training you and show you how to check difference of different quality raw material, different brand of raw material.
How many kinds raw material need for this baby diaper？
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