Automatic Hygiene Disposable Bed Mat Machine
PRODUCT DETAIL
The High Efficiency Disposable Pad Production Line is engineered for the fully automated manufacturing of premium hygiene underpads with exceptional processing stability. It features complex multi-layer compounding technology to process a heavy-duty, 5-layer absorbent profile consisting of a top sheet nonwoven fabric, upper tissue wrapping, a blended fluff pulp core with integrated SAP, lower tissue protection, and a barrier PE film backsheet. This versatile Disposable bed mat machine is perfectly optimized to manufacture high-volume orders for both the medical/baby care sectors and the booming pet care market.
The heavy-duty automated line features advanced mechanical specifications and structural components:
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Flexible Length Calibration: While maintaining a fixed structural width, the system easily adjusts to produce varying product lengths, including popular 450x600mm, 600x600mm, and 900x600mm profiles.
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High-Speed Throughput: Delivers a maximum mechanical design speed of 250 meters per minute while maintaining a highly dependable, continuous working speed of 200 meters per minute.
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Industrial Layout Footprint: Built with an optimized overall physical dimension matrix measuring 28 meters long, 5.5 meters wide, and 3.5 meters high.
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Advanced System Integration: Operates flawlessly alongside professional hot-melt glue applicators (available in premium Chinese or American brands), automated packing stackers, and precision web guiding networks.
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Centralized Automation: Driven by a high-performance Mitsubishi PLC network for smooth programmatic tracking and zero-gap layer synchronization.
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Non-Stop Dual Shaft Splicing: Equipped with independent dual material shafts (Sets A and B) that enable automated material replacement without stopping the line.
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B2B Service Warranty: Backed by an industrial-grade warranty program featuring 1 year of coverage on the standard machine and spare parts, alongside a 5-year guarantee on core mechanical machine components.
Investing in this line ensures your plant runs a highly automated, profitable underpad machine setup that easily connects with modern hygiene production equipment grids.
TECHNICAL SPECIFICATIONS
| 1 | Design Speed | Up to 250 m/min (depending on product structure) |
| 2 | Stable Operating Speed | 180–220 m/min |
| 3 | Total Power Requirement | Approx. 300–400 KW |
| 4 | Power Supply | 380V / 50Hz / 3 Phase |
| 5 | Machine Dimension | 28m × 6m × 3.8m |
| 6 | Workshop Required Space | 35m × 20m × 7m |
| 7 | Machine Weight | Approx. 50 Tons |
| 8 | Product Size Range | Customizable (e.g. 450×600mm, 600×600mm, 900×600mm) |
| 9 | Structure Layers | Multi-layer absorbent composite structure with SAP core |
Production Size Range
| Parameter | Range |
| Product Length | 450 - 900 mm |
| Product Width | 600 mm |
| Core Length | 390 - 840 mm |
| Core Width | 540 mm |
| SAP Dosage | 2–10 g per piece |
| Fluff Pulp Dosage | 4–60 g per piece |
| Product Types Supported | Disposable Hygiene Mattress / Underpad (multi-size production) |
Machine Main Systems
| Servo Synchronization System | Coordinates all production units to ensure stable high-speed running of the hygiene mattress line |
| Web Tension Control System | Maintains constant tension of nonwoven, pulp, and film materials to avoid stretching or breakage |
| Safety Protection System | Monitors machine status in real time and provides automatic alarm and emergency stop for safe operation |
| PLC Intelligent Control System | Centralized control of all sections with recipe-based size switching and production data management |
| Automatic Stacking System | Automatically counts, aligns, and stacks finished underpads for downstream packaging |
| Automatic Packing System | Packs finished hygiene mattress products into bags/cartons with stable and continuous output |
CORE ADVANTAGES
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High-Precision Core Forming: Advanced drum configuration ensures highly uniform fluff and SAP distribution, preventing clumping and securing rapid fluid dispersion.
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Five-Layer Structural Stability: The heavy-duty lamination matrix guarantees ultra-strong bonding between nonwovens and barrier PE films, completely preventing material delamination under pressure.
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Continuous Splicing Efficiency: Zero-speed dual-shaft raw material feeding supports completely uninterrupted production cycles, eliminating downtime during material roll turnarounds.
FACTORY VIEW
SHIPPING
SOLUTIONS & FAQ
Q: What brands of PLC and servos are used?
Q: What is the daily maintenance routine?
Q: How does the auto-stacker count the pads accurately at 200m/min?
Q: What is your minimum order quantity (MOQ)?
Q: What is your response time for an urgent technical support request?
Q: What is the delivery time of the production line?
A: The standard manufacturing time is approximately 180 days after order confirmation.