High-Speed Disposable Puppy Pad Production Line
PRODUCT DETAIL
The High Efficiency Disposable Pet Pad Production Line is engineered for the fully automated manufacturing of premium pet care products with exceptional processing stability. It features complex multi-layer compounding technology to process a heavy-duty, 5-layer absorbent profile consisting of a top sheet nonwoven fabric, upper tissue wrapping, a blended fluff pulp core with integrated SAP, lower tissue protection, and a barrier PE film backsheet.
This high-speed puppy pad production line is built with precise material dosing networks:
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Servo Core Dosing: Integrates servo-controlled fluff pulp feeding paired with highly calibrated SAP application systems to secure a balanced fiber-to-polymer distribution across every piece.
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Automated Web Correcting: Features automated closed-loop web guiding mechanisms that continuously realign moving layers at maximum speeds.
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Defect Rejection Modules: Utilizes electronic tracking to instantly isolate and eject non-conforming products online, maintaining a high 97% production pass rate.
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Operational Calibration: Delivers a maximum mechanical design speed of 250 meters per minute while maintaining a highly dependable, continuous working speed of 200 meters per minute.
As an experienced B2B manufacturing equipment supplier, we configure this high-volume line to integrate perfectly into facilities running industrial disposable mattress making machine infrastructure.
TECHNICAL SPECIFICATIONS
| 1 | Design Speed | 250 m/min |
| 2 | Stable Working Speed | 200 m/min |
| 3 | Power Supply | 400V ±5%, 50Hz, 3-phase 4lines，ground |
| 4 | Installed Power | 235KW |
| 5 | Machine Size | 35m × 6m × 3.8m |
| 6 | Product Tolerance | ±5% |
| 7 | Efficiency Rate | ≥85% |
| 8 | Air Pressure | 0.6–0.8 MPa |
| 9 | Container Requirement | 4 × 40HQ |
| 10 | Machine Layout | Customizable |
| 11 | Product Structure | 5-layer absorbent composite (Top sheet, ADL, SAP core, Tissue/back sheet, PE film) |
Production Size Range
| Parameter | Range |
| Product Length | 450–900 mm |
| Product Width | 600 mm |
| Core Length | 390–815 mm |
| Core Width | 540 mm |
| SAP Dosage | 2–8 g |
| Fluff Pulp Dosage | 5–60 g |
Machine Main Systems
| System | Function |
| Raw Material Feeding System | Continuous feeding |
| Absorbent Core Forming Unit | Stable core forming |
| Multi-Layer Lamination System | Strong layer bonding |
| High-Speed Cutting System | Precise cutting |
| Folding, Counting & Stacking Unit | Automatic stacking |
| Optional Packaging System | Auto packing |
CORE ADVANTAGES
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Non-Stop 24H Manufacturing: Combines a full servo drive network with zero-speed automated material switching to support continuous 24-hour plant operations without lowering running speeds.
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Digital Size Changeovers: Employs top-tier industrial tracking sensors for real-time quality control alongside fully digitalized scaling controls to shorten mechanical turnover downtime.
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Turnkey Industrial Solution: Provides a comprehensive B2B engineering ecosystem covering customized factory layout designs, overseas technical installation, operator training, and reliable raw material supply chains.
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