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Full Servo High Speed Adult Diaper Machine with Intelligent Control System

  • Code: BYI-300
  • Size: 40m*5m*4m
  • Weight: 90tons
  • Function: Use for adult diaper pants production
  • Advantage: Full servo control, high stability, low material waste
  • Certificate: CE / ISO

PRODUCT DETAIL

The Full Servo High-Speed Adult Diaper Pants Production Line represents a highly versatile engineering solution for modern personal care manufacturing. This advanced system features a dual-production capability, enabling factories to fabricate both heavy-absorbency adult pull-up diapers and slim lady menstrual pants on a single unified platform. The equipment easily configures across four standard sizing matrices, allocating sizes L and XL for adult incontinence requirements, and sizes M and L for specialized lady menstrual wear.

The core formation zone of this high speed adult diaper machine integrates two distinct, continuous-running single-drummer systems using mesh-type drum grids to handle independent product shapes. For traditional high-volume absorption, it processes a robust fluff pulp configuration, while for modern discreet profiles, it transitions into an ultra-thin composite layout.

The machine precisely handles complex multi-layer component placement for both styles:

  • Traditional Pulp Type Composition: Coordinates leak guard nonwoven, topsheet, acquisition distribution layer (ADL), upper tissue wrapping, straight-slot hourglass fluff core blended with SAP, lower nonwoven, PE backsheet, multi-zone elastic networks, and outer waist casing.

  • Ultra-Thin Composite Composition: Integrates leak guard nonwoven, topsheet, ADL, specialized upper SAP paper with concentrated polymer, a minimized fluff-to-SAP ratio matrix, lower nonwoven, PE film, structural pull-up elastics, disposable tape, and protective pouch film.

Partnering with an experienced industrial machinery supplier allows you to customize this dual-use adult diaper making machine to meet rapidly expanding global market demands. It serves as an incredibly stable, high-efficiency hygiene machine investment for long-term industrial scaling.

TECHNICAL SPECIFICATIONS

1 Design Speed 350 pcs/min (M size)
2 Stable Speed 200–300 pcs/min
3 Power Supply 380V / 50Hz / 3 Phase
4 Installed Power 500KW
5 Power Consumption 400KW
6 Machine Size 40m × 5m × 4m
7 Workshop Size 60m × 20m × 7m
8 Machine Weight 90 Tons
9 Air Pressure 0.6–0.8 MPa
10 Efficiency ≥95%
11 Qualified Rate ≥97%
12 Machine Color Customer optional
13 Container Requirement 8 × 40HQ

Production Size Range

Parameter Range
Product Length 610–880 mm
Product Width 560–750 mm
Core Length 420–530 mm
Core Width 100–150 mm
Blue ADL 210 mm

Machine Main Systems

System Function
Servo Drive System Ensures synchronized motion control across all production units for stable high-speed output
Automatic Tension Control System Maintains consistent material feeding and prevents stretching or breaking of raw materials
Intelligent PLC Control System Centralized operation with touchscreen interface for easy monitoring and adjustment
Automatic Splicing System Enables continuous production by joining raw material rolls without stopping the machine
Precision Forming Unit Accurate SAP and fluff pulp distribution for high absorption core stability
Defect Detection System Sensor-based inspection automatically identifies and removes defective products
Stacking & Packaging System Automatic counting, stacking, and packing for improved downstream efficiency

CORE ADVANTAGES

  • Dual-Product Versatility: Enables seamless processing transitions between high-capacity adult incontinence pants and discreet lady menstrual underwear on one shared line.

  • Anatomical Slot Core Design: Forms a highly flexible, straight-slot hourglass pulp core structure that prevents clumping while optimizing rapid fluid channeling.

  • Flexible Core Processing: Accommodates dual manufacturing techniques, switching effortlessly between traditional fluff-heavy bases and streamlined, ultra-thin SAP paper matrices.

FACTORY VIEW

Our high-capacity manufacturing facility is fully optimized for assembling intelligent, high-speed hygiene equipment.

  • Precision Tooling: Advanced machining tools ensure every mechanical component achieves flawless calibration and zero-gap alignment.

  • Strict Inspection: From raw steel processing to final programmatic dry-runs, our strict testing standards guarantee maximum operational efficiency.

  • Global Client Welcome: We support open manufacturing, welcoming global B2B buyers to conduct live factory inspections and experience our capabilities.

Full servo pull-up adult diaper machine factory view

SHIPPING

As a global production line supplier, we provide complete turnkey delivery. The entire line, including stacker and packing machinery, is shipped securely in 8*40HQ containers with customizable mechanical directions to fit your exact factory layout.
Full servo pull-up adult diaper machine shiping

SOLUTIONS & FAQ

 

Q: What is the production speed of this machine?

A: 200–300 pcs/min stable working speed.

Q: What is the delivery time for this machine?

A: Approximately 120-150 days after deposit confirmation and final technical agreement.

Q: Can the machine produce different adult diaper sizes?

A: Yes, size adjustment is fully controlled via the PLC system without mechanical replacement.

Q: Does the machine support automatic operation?

A: Yes, the entire line is fully automated with minimal manual intervention required.

Q: Can you provide raw materials for initial production?

A: Yes, we can assist with raw material supply and selection guidance for startup production.

Q: Does it support multiple sizes?

A: Yes, from S to XXL

Q: Can the machine be customized?

A: Yes, layout and functions can be customized.

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