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I-Shape Automatic Diaper Machine for Middle East Market

  • Model: BYI-600
  • Line Type: I Shape Baby Diaper Manufacturing Line
  • Machine Size: 24m × 5m × 4m
  • Production Capacity: 200–500 pcs/min
  • Total Power: 400KW
  • Machine Weight: 60 Tons
  • Application: Disposable baby diaper production
  • Certification: CE / ISO

PRODUCT DETAIL

This premium Full Servo I-Shape Diaper Line is engineered for manufacturers targeting high-growth hygiene product markets across the Middle East. It provides a stable, continuous production method for classic diaper structures, which remain highly popular in regional consumer sectors. The mechanical layout closely mirrors advanced T-shape systems but excludes structural elastic waistband modules.

This automated system features nine distinct high-precision stations:

  • Core Fabrication Station: Combines fluff pulp, SAP, upper/lower nonwovens, and ADL to create a highly absorbent, ultra-soft core.

  • Topsheet Unwinding Station: Utilizes dual pneumatic shafts with full tension and servo control for seamless, automatic material splicing.

  • Leak-Cuff Section: Unwinds hydrophobic nonwoven and channels three spandex lines per side via continuous dual-shaft splicing mechanisms.

  • Side Tape Assembly: Features independent automatic unwinding shafts accommodating various raw material grades for diverse market demands.

  • Precision S-Cut System: Offers customizable configurations to integrate specialized S-cut tape shapes or standard straight profiles.

  • Laminated Backsheet Feed: Unwinds pre-laminated PE film efficiently, eliminating the need for complex online laminating systems.

  • Frontal Tape Alignment: Integrates high-definition electronic sensors to detect exact brand positioning prior to precision glue application.

  • Leg Elastic Feeding: Delivers uniform spandex tensioning directly into the primary product assembly matrix.

  • Final Product Processing: Compounds all layers cleanly before completing arc cutting, compression, compact folding, and final product output.

As a leading industrial manufacturing equipment supplier, we ensure this high-efficiency automatic diaper machine integrates flawlessly into any modern hygiene machines factory setup.

TECHNICAL SPECIFICATIONS

1 Product Type I Shape Baby Diaper Line
2 Production Speed 200–500 pcs/min
3 Design Capacity Up to 600 pcs/min
4 Power Requirement 380V / 50Hz / 3 Phase
5 Installed Power 400KW
6 Operating Power 300KW
7 Air Pressure 0.6–0.8 MPa
8 Machine Size 24m × 5m × 4m
9 Machine Weight 60 Tons
10 Product Tolerance ±3%
11 Efficiency Rate ≥95%
12 Qualified Rate ≥97%
13 Container Requirement 6 × 40HQ

Product Size Range

Product Length 360 – 600 mm
Product Width 280 – 320 mm
Core Length 270 – 440 mm
Core Width 100 – 110 mm
SAP Dosage 4 – 9 g
Fluff Pulp Dosage 9 – 14 g
Frontal Tape Width 210 mm

Machine Main Systems

System Function
Material Supply System Continuous feeding of nonwoven, pulp, SAP and elastic materials
Absorbent Core Forming System Stable core formation with controlled SAP and pulp distribution
Layer Bonding System Multi-layer material lamination using adhesive technology
Cutting System Precise cutting of continuous web into diaper shapes
Elastic Application System Accurate waist and leg elastic positioning with tension control
Sealing System Forms diaper structure using thermal or ultrasonic bonding
Stacking System Automatic product collection and arrangement for packing

 

CORE ADVANTAGES

  • Space-Efficient Footprint: Features a compact machine architecture specifically optimized for factories with limited floor space.

  • Middle East Market Fit: Purpose-built for manufacturing classic, highly cost-effective diaper structures with high-volume stability for regional distributors.

  • Variable Speed Performance: Offers flexible throughput regulation, achieving dependable running speeds from 200 to 500 pieces per minute.

FACTORY VIEW

Middle east market I shape baby diaper machine Factory view

SHIPPING

Middle east market I shape baby diaper machine shiping

SOLUTIONS & FAQ

 

Q: Can production data be used for factory management analysis?

A: Yes. Output and production data can support basic operational tracking.

Q: What type of maintenance attention does the machine typically require?

A: Routine inspection and standard industrial maintenance practices are sufficient.

Q: What type of training is needed before starting production?

A: Basic operation training is enough for operators to understand daily running procedures.

Q: How difficult is daily maintenance?

A: Routine maintenance is simple, mainly involving inspection, lubrication, and basic parameter checks.

Q: Can the machine handle different factory environments (temperature/humidity)?

A: Yes. It is designed with industrial tolerance for stable operation under normal factory conditions.

Q: How does the system respond to material breakage?

A: The machine automatically stops and triggers alarms to prevent further waste.

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