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Full Servo Chux Making Machine

  • Code: BYS-600
  • Size: 28m*6m*3.8m
  • Weight: 50tons
  • Function: Use for producing Disposable Mattress.
  • Advantage: High production efficiency and multifunctional
  • Certificate: CE/ISO

PRODUCT DETAIL

This full-automatic Chux making machine represents premium industrial engineering from an established manufacturer with over 15 years of technical expertise. Purpose-built for heavy-duty industrial environments, this robust production line fabricated by a leading disposable mattress making machine developer delivers continuous 24-hour operation when paired with organized team shifts.

The versatile processing matrix handles multiple product size configurations efficiently:

  • Flexible Sizing Outputs: Successfully manufactures three popular market sizing profiles including 450x600mm, 600x600mm, and 900x600mm variants.

  • High-Speed Throughput: Operates at a dependable running speed of 200 meters per minute to maximize high-volume commercial wholesale capacity.

  • Intuitive HMI Centralization: Integrates an advanced touchscreen human-machine interface for smooth parameter adjustments and simplified operator maintenance.

  • Energy-Efficient Performance: Utilizes a full servo drive infrastructure to maintain low power consumption during high-speed manufacturing cycles.

  • Continuous Splicing Systems: Features automated raw material zero-speed splicing mechanisms to refresh material rolls without lowering running speeds.

  • Precise Web Tracking: Employs premium closed-loop tension systems and automated edge guiding sensors to maintain perfect raw material alignment.

  • Automated Quality Ejection: Couples real-time defect tracking sensors with instant break-stop defenses and automated rejection modules to separate unqualified products prior to final stacking.

Investing in this line ensures your plant runs a highly automated, profitable disposable hygiene machine system optimized for modern medical and pet care markets.

TECHNICAL SPECIFICATIONS

1 Design speed 250m/min(M size)
2 Stable work speed 2-180-200m/min
3 Power supply 380V ±5%、50Hz( 3 phase, 5lines)
4 Installation 400KW(excluding air compressor, glue machine)
5 Power used 300KW
6 Electric wire 3×120mm2+1×50mm2+1×50mm2
7 Air compressor 0.6-0.8Mpa
8 Product weight tolerance ±3%
9 Qualified rate ≥97% (excluding glue, splice, raw jointer defectives)
10 Efficiency ≥95%
11 Machine sizes(L*W*H) 28m*6m*3.8m
12 Working size 35m×20m×7m
13 Machine weight 50Tons
14 Machine color Rich white(Can be designed as customer's demand)
15 Container 4*40HQ(Including stacker machine, packing machine)
16 Machine direction Face machine from left to right(Pulp on the right,stacker on the left),can be designed as customer's demand
17 Product structure 5 layers pad:  Top-sheet Hydrophilic nonwoven,  Upper Nonwoven or tissue paper, fluff pulp + SAP, lower nonwoven or tissue paper, , PE film( cartoon lock),  Glue(Hot melt adhesive).

HOW MANY SIZE OF BABY DIAPER DOES THIS MACHINE CAN MAKE?

SIZE 450*600mm 600*600mm 900*600mm
ITEM
Product Length(mm) 450 600 900
Product Width(mm) 600 600 600
Core Length(mm) 390 550 840
Core Width(mm) 540 540 540
SAP weight (g/pc) 2-5g 2-6g 2-10g
Pulp Weight (g/pc) 4-28g 5-40g 8-60g

GLOBAL RAW MATERIAL SUPPLY CHAIN

Our machine can support Super absorbent polymer and Cellulose in these brand as bellow:

Raw material name Brand name Raw material name Brand name
Fluff  Pulp
(Cellulose)
International Paper (IP) Supersoft SAP
(Super absorbent polymer)
Japanese Sumitomo
Georgia-Pacific (GP) Golden Isles Japanese Sandia
Domtar Domtar Chinese DANSON
WestRock Company Stone Chinese JAOUR
Resolute Forest Products Bowater Korea LG CHEM
Rayonier Rayfloc Chinese Taisu
Stora Enso Stora Prime Chinese Nuoer
Brizal Suzano Suzano Chinese BLD
Russia Ilim Group Ilim Group German BASF

CORE ADVANTAGES

  • Stable Multi-Layer Output: Maintains exceptionally consistent film and pad layout structural integrity despite changing volume ratios of SAP and fluff pulp.

  • Centralized Operational Monitoring: Optimizes essential production processes via integrated digital tracking, prioritizing real-time oversight with clear electronic status reporting.

  • Continuous Processing Efficiency: Minimizes mid-process manual intervention to support high-speed continuous order processing with negligible mechanical downtime.

FACTORY VIEW

Full servo Disposable Mattress making machine factory view

SHIPPING

Full servo Disposable Mattress making machine factory shiping

SOLUTIONS & FAQ

 

Q: Can this machine be used for both trial production and mass production?

A: Yes. It can be operated for small batch testing and scaled up for continuous production.

Q: Does the machine require separate equipment for upstream or downstream processes?

A: No. It is designed as a complete integrated production line.

Q: Can production be organized according to different order batches?

A: Yes. Production can be arranged flexibly based on batch planning.

Q: Is the output form suitable for direct warehouse storage?

A: Yes. Finished products are output in a stackable and storage-friendly form.

Q: Can the machine operate in multiple shifts in a factory?

A: Yes. It is designed for long-duration industrial operation with shift-based management.

Q: Does the machine require different operators for each section?

A: No. The line is controlled from a central operating system.

Q: What kind of production environment is this machine best suited for?

A: It is suitable for industrial-scale hygiene or absorbent product manufacturing workshops.

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