Full Automatic Pull-Up Baby Diaper Machine
PRODUCT DETAIL
Baby pull-up pants machine is an advanced, fully automated high-speed production line engineered specifically for crafting pants-style disposable diapers. Featuring a 360° underwear-like design with elastic waistbands and leg cuffs, these pull-ups are designed for easy donning and removal, significantly facilitating toddler mobility and supporting the potty-training process.
Premium Structure Designed for Sensitive Skin
Given the delicate nature of a baby's skin, our machine is engineered to process superior raw materials with high precision. This ensures the final product delivers maximum comfort, breathability, and leakage protection throughout the day.
The machine masterfully integrates a multi-layer premium product structure, including:
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Absorbent Core: Upper & lower tissue (or air-laid paper) and a cotton core uniformly blended with SAP.
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Fluid Management & Protection: High-performance ADL (Acquisition Distribution Layer), hydrophilic topsheet, hydrophobic nonwoven leg cuffs, and a breathable backsheet (PE film).
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Comfort Fit: In-line synchronized elastic waistband assembly.
Flexible Production with Full Servo Digital Changeover
Engineered to manufacture a wide range of sizes (S, M, L, XL, XXL), this advanced diaper making machine offers unparalleled production flexibility. Thanks to its convenient full-servo drive digital number change system, operators can swiftly reconfigure and calibrate parameters via the touchscreen interface to meet diverse customer size specifications, significantly reducing downtime and boosting overall factory ROI.
TECHNICAL SPECIFICATIONS
| 1 | Design speed | 600pcs/min(M size) |
| 2 | Stable work speed | 400-500pcs/min |
| 3 | Alimentación | 380V ±5%、50Hz( 3 phase, 5lines) |
| 4 | Installation | 500KW(excluding air compressor, glue machine) |
| 5 | Power used | 400KW |
| 6 | Electric wire | 3×185mm2+1×100mm2+1×100mm2 |
| 7 | Air compressor | 0.6-0.8Mpa |
| 8 | Product weight tolerance | ±8% |
| 9 | Qualified rate | ≥97% (excluding glue, splice, raw jointer defectives) |
| 10 | Efficiency | ≥95% |
| 11 | Machine sizes(L*W*H) | 32m×5×3.5m |
| 12 | Working size | 60m×20m×7m |
| 13 | Peso de la máquina | 90Tons |
| 14 | Machine color | Rich white（Can be designed as customer's demand） |
| 15 | Container | 8*40HQ(Including stacker machine, packing machine) |
| 16 | Machine direction | Face machine from left to right(Pulp on the right,stacker on the left),can be designed as customer's demand |
| 17 | Product structure | T-Shaped baby diaper: Double layers Hydrophobic nonwoven, Top-sheet Hydrophilic nonwoven, ADL(Acquisition distribution layer), Upper Nonwoven or tissue paper, fluff pulp + SAP, lower nonwoven or tissue paper, Laminated nonwoven, PE film( cartoon lock), Frontal tape(cartoon lock), Elastic waist, Elastic big ear S cut nonwoven, Nonwoven small ear S cut, Side tape, Leakcuff elastic, Leg elastic. Glue(Hot melt adhesive). |
| 18 | Diaper size | 1/2//3/4/5/6 (NB/S/M/L/XL/XXL) |
Looking for more automated manufacturing solutions? Explore our comprehensive range of high-efficiency hygiene machines to upgrade your production capacity today!
HOW MANY SIZE OF BABY DIAPER DOES THIS MACHINE CAN MAKE?
| SIZE | XXL | XL | L | M | S |
| ITEM | |||||
| Product Length(mm) | 530 | 470 | 450 | 430 | 410 |
| Product Width(mm) | 430 | 390 | 380 | 365 | 350 |
| Core Length(mm) | 400 | 390 | 360 | 350 | 330 |
| Core Width(mm) | 110 | 110 | 110 | 100 | 100 |
| SAP(g) | 9 | 7 | 5.5 | 5 | 4.5 |
| Pulp(g) | 14 | 13 | 12 | 11 | 10 |
GLOBAL RAW MATERIAL SUPPLY CHAIN
Our machine can support Super absorbent polymer and Cellulose in these brand as bellow:
| Raw material name | Brand name | Raw material name | Brand name | ||
| Fluff Pulp (Cellulose) |
International Paper (IP) | Supersoft | SAP (Super absorbent polymer) |
Japonés | Sumitomo |
| Georgia-Pacific (GP) | Golden Isles | Japonés | Sandia | ||
| Domtar | Domtar | Chino | DANSON | ||
| WestRock Company | Stone | Chino | JAOUR | ||
| Resolute Forest Products | Bowater | Korea | LG CHEM | ||
| Rayonier | Rayfloc | Chino | Taisu | ||
| Stora Enso | Stora Prime | Chino | Nuoer | ||
| Brizal Suzano | Suzano | Chino | BLD | ||
| Russia Ilim Group | Ilim Group | Alemán | BASF | ||
CORE ADVANTAGES
- Full servo control, supports quick changeover from S to XXL
- Mature trouser structure for superior fit and absorbency
- Provides complete line solutions and global raw material suppor
FACTORY VIEW
Discover our high-precision production facility and see why we are trusted globally as a leading manufacturing equipment supplier of intelligent hygiene automation.
SHIPPING
SOLUTIONS & FAQ
Q: Can the machine support different diaper core designs?
Q: Is production affected when changing raw material suppliers?
Q: Can elastic positioning be modified for different markets?
Q: Does machine need mold change for different diaper shapes?
Q: Can packaging style be customized on the same line?
Q: Is there limitation on nonwoven texture types?
A: No. It supports spunbond, hot-air, and composite nonwoven.