I-Shape Baby Diaper Production Line for Middle East Market
PRODUCT DETAIL
I-shape full servo baby diaper production line is a compact, highly integrated, and premium investment engineered for long-term manufacturing success. The classic I-shape diaper design remains exceptionally popular and widely welcomed across global markets, particularly in the Middle East and surrounding regions, including Iran, Kuwait, Pakistan, Saudi Arabia, Egypt, Bahrain, Qatar, Armenia, the United Arab Emirates, Oman, Iraq, Azerbaijan, the Yemen Republic, Jordan, Syria, Georgia, Lebanon, Cyprus, Israel, and Turkey.
This state-of-the-art diaper production machine is driven by a full servo system engineered for high-performance manufacturing. It features an adjustable working speed ranging from 200 to 500 pieces per minute, allowing factories to adapt smoothly to varying volume needs.
The raw material uncoiling process remains completely stable, utilizing intelligent zero-speed splicing that can be automated or manually managed via the central operation screen. With an adjustable splicing speed and fine-tuned roll diameter controls, this machine is highly optimized to minimize material waste and maximize your factory's profitability.
Key Technical Advantages & Automated Features
As a trusted provider of industrial manufacturing solutions, our hygiene production equipment is outfitted with world-class components and intelligent automation:
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Premium Mitsubishi Control System: Fully automated operation powered by synchronized Mitsubishi servo motors for ultimate mechanical coordination.
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Intelligent Touchscreen HMI: Centralized Human-Machine Interface ensures easy operation, streamlined troubleshooting, and effortless maintenance.
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High Speed with Low Power Consumption: Energy-efficient servo drives only draw power when needed, drastically cutting utility overheads.
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Convenient Size Changeover: Simplifies switching between manufacturing sizes, cutting down production downtime.
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Smart Production Data Recording: Built-in monitoring systems automatically record, count, and report real-time production throughput and efficiency metrics.
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Non-Stop Zero-Speed Splicing: Automatically changes raw material rolls without lowering machine speed, guaranteeing continuous 24/7 operation.
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Closed-Loop Tension & Web Guiding: Automatic edge guiding units (compatible with BST, FIFE, or LIKE systems) and precision tension control prevent material tearing or misalignment.
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Real-Time Sensor Defect Detection: Outfitted with top-tier industrial sensors (such as SICK, Omron, Keyence, or PA) to instantly scan for imperfections.
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Auto Rejection & Safety Stop: Rejects defective or unqualified diapers automatically before they hit the stacker, and immediately stops the machine if a raw material break is detected to prevent equipment damage.
TECHNICAL SPECIFICATIONS
| 1 | Design speed | 600pcs/min(M size) |
| 2 | Stable work speed | 400-500pcs/min |
| 3 | Power supply | 380V ±5%、50Hz( 3 phase, 5lines) |
| 4 | Installation | 400KW(excluding air compressor, glue machine) |
| 5 | Power used | 300KW |
| 6 | Electric wire | 3×185mm2+1×100mm2+1×100mm2 |
| 7 | Air compressor | 0.6-0.8Mpa |
| 8 | Product weight tolerance | ±3% |
| 9 | Qualified rate | ≥97% (excluding glue, splice, raw jointer defectives) |
| 10 | Efficiency | ≥95% |
| 11 | Machine sizes(L*W*H) | 24m*5m*4m |
| 12 | Working size | 30m×20m×7m |
| 13 | Machine weight | 60Tons |
| 14 | Machine color | Rich white(Can be designed as customer's demand) |
| 15 | Container | 6*40HQ(Including stacker machine, packing machine) |
| 16 | Machine direction | Face machine from left to right(Pulp on the right,stacker on the left),can be designed as customer's demand |
| 17 | Product structure | T-Shaped baby diaper: Double layers Hydrophobic nonwoven, Top-sheet Hydrophilic nonwoven, ADL(Acquisition distribution layer), Upper Nonwoven or tissue paper, fluff pulp + SAP, lower nonwoven or tissue paper, Laminated nonwoven, PE film( cartoon lock), Frontal tape(cartoon lock), Side tape, Leakcuff elastic, Leg elastic. Glue(Hot melt adhesive). |
| 18 | Diaper size | 1/2//3/4/5/6 (NB/S/M/L/XL/XXL) |
HOW MANY SIZE OF BABY DIAPER DOES THIS MACHINE CAN MAKE?
| SIZE | XXL | XL | L | M | S | NB |
| ITEM | ||||||
| Product Length(mm) | 600 | 550 | 500 | 450 | 400 | 360 |
| Product Width(mm) | 320 | 320 | 320 | 320 | 280 | 280 |
| Core Length(mm) | 440 | 440 | 380 | 360 | 300 | 270 |
| Core Width(mm) | 100 | 100 | 100 | 100 | 100 | |
| SAP(g) | 9 | 7 | 5.5 | 5 | 4.5 | |
| Pulp(g) | 14 | 13 | 12 | 11 | 10 |
GLOBAL RAW MATERIAL SUPPLY CHAIN
Our machine can support Super absorbent polymer and Cellulose in these brand as bellow:
| Raw material name | Brand name | Raw material name | Brand name | ||
| Fluff Pulp (Cellulose) |
International Paper (IP) | Supersoft | SAP (Super absorbent polymer) |
Japanese | Sumitomo |
| Georgia-Pacific (GP) | Golden Isles | Japanese | Sandia | ||
| Domtar | Domtar | Chinese | DANSON | ||
| WestRock Company | Stone | Chinese | JAOUR | ||
| Resolute Forest Products | Bowater | Korea | LG CHEM | ||
| Rayonier | Rayfloc | Chinese | Taisu | ||
| Stora Enso | Stora Prime | Chinese | Nuoer | ||
| Brizal Suzano | Suzano | Chinese | BLD | ||
| Russia Ilim Group | Ilim Group | German | BASF | ||
CORE ADVANTAGES
- Classic I-shaped structure, suitable for mature markets
- Compact design, lower investment and energy consumption
- Modular structure, simple and stable maintenance
FACTORY VIEW

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SOLUTIONS & FAQ
Q: What makes the I-shape diaper production line different from other diaper machines?
Q: Why is this type of diaper machine widely accepted in Middle East countries?
Q: How does this machine help reduce factory space requirements?
Q: What factors make this machine more cost-friendly in production?
Q: Is this diaper type still in demand in international markets?
Q: Who are the typical users of this type of diaper machine?
A: It is often chosen by entry-level and medium-scale manufacturers.